/overlay 100% used but no files on TP-Link TL-WR2543ND

Hello all,

I tried to flash the Firmware OpenWrt Install on my TP-Link TL-WR2543ND as specified
here.

However I quickly noticed my configuration changes where not saved after a reboot of my router. Upon closer inspection, it showed the overlay was mounted on the /tmp and was thus not persisted.

root@OpenWrt:~# df -h
Filesystem                Size      Used Available Use% Mounted on
/dev/root                 2.5M      2.5M         0 100% /rom
tmpfs                    29.1M    236.0K     28.8M   1% /tmp
tmpfs                    29.1M     64.0K     29.0M   0% /tmp/root
overlayfs:/tmp/root      29.1M     64.0K     29.0M   0% /
tmpfs                   512.0K         0    512.0K   0% /dev
/dev/mtdblock4            3.9M      3.9M         0 100% /rom/overlay 

Weirdly enough the /overlay is empty so I can't make space.

root@OpenWrt:~# ls -la /rom/overlay
drwxr-xr-x    3 root     root             0 Jan  1  1970 .
drwxr-xr-x   16 root     root           211 Feb 15 15:22 ..
root@OpenWrt:~# ls -la /overlay
drwxr-xr-x    2 root     root             3 Feb 15 15:22 .
drwxr-xr-x    1 root     root            80 Jan  1  1970 ..

This overlay being full seems to result in the following error during boot:

Mon Feb 15 15:23:52 2021 daemon.notice procd: /etc/rc.d/S95done: cp: can't create directory '/rom/overlay/upper': No space left on device
Mon Feb 15 15:23:52 2021 daemon.notice procd: /etc/rc.d/S95done: cp: can't create directory '/rom/overlay/work': No space left on device
Mon Feb 15 15:23:52 2021 daemon.err mount_root: failed - cp -a /tmp/root/* /rom/overlay: Not a tty

The device in question, a TP-Link TL-WR2543ND seems to have 8Mb of flash so I think that should be enough.

[    0.418692] m25p80 spi0.0: s25sl064p (8192 Kbytes)
[    0.423651] 3 fixed-partitions partitions found on MTD device spi0.0

I have tried flashing back the stock TP-Link firmware & re-flashing OpenWRT but this did not change the situation.

Is there someone here who can help me to solve this?

Kind regards,