Did you apply for a Wiki account and put these instructions onto the Wiki?
Just use a current snapshot image and these problems are all gone. It is unfortunate that this is currently necessary, but often these builds are very stable. My box currently has an uptime of 60+ days with a DSL uptime of 60+ days. If you want DSL support, you need a custom build anyway since DSL support is probably not coming in the near future to an official release. Take a look here for a discussion on DSL support: Adding support for VRX518 (and maybe VRX320)
That said, it's also possible that AVM has changed - once again - hardware: My 7530 came with an unsupported flash chip and I'm unsure if the patch made it into 22.03 or is only applied to master. The symptoms, however, are different, i.e. the initramfs image boots fine but flashing fails.